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Training course

Subsea Valves

Selection, design, qualification and operation of subsea pipeline valves and actuators, covering manifold valves, SSIVs, HIPPS and ESDVs to API 6A, 6D, 6DSS and 17D and ISO 15156.

Duration
3 days
Outline
13 modules
On completion
Certificate from Z-Subsea Energies / Valve Institute

About the course

This comprehensive course covers the valves used on subsea manifolds, subsea isolation valves (SSIVs), high-integrity pressure protection systems (HIPPS) and emergency shutdown valves (ESDVs). Through lectures, photo and video presentations, case studies and workshops, it explains the fundamental issues behind the robust, safe and economical selection of subsea valves and actuators, from concept to detailed design.

The principal codes include ASME VIII Divisions 1 and 2, ISO 10423 (API 6A) for wellheads and Xmas trees, ISO 13628-4 (API 17D) for subsea wellheads, ISO 14313 (API 6D), ISO 14723 (API 6DSS) and ISO 15156 (NACE MR0175). The associated recommended practices DNV-RP-F112, on duplex stainless steel under cathodic protection, and DNV-RP-B401, on cathodic protection design, are also covered.

What you will learn

The steps in engineering and designing subsea valve systems, from initial selection to pre-commissioning

The key topics in engineering subsea valves and actuators

The physical concepts behind valve design philosophy

The criteria for robust and safe design of valves and actuators

Who should attend

  • Engineering graduates
  • Pipeline engineers
  • Commissioning and pre-commissioning engineers
  • Subsea and offshore engineers
  • Inspection and maintenance engineers
  • Project engineers and managers
  • Engineers from other parts of the oil and gas industry who want to understand subsea pipeline engineering

Course outline

01 Introduction
  • Subsea valve criticality
  • Global subsea trends and challenges
  • Overview of all project phases
  • Potential valve failure modes
02 Valve fundamentals
  • Definitions
  • Valve abbreviations
  • Valve symbols
  • Valve types and applications
  • Valve configurations
  • Function of the main components
  • Nameplate details
03 The subsea environment
  • Corrosive service fluids
  • Injected fluids and seawater
  • Hydrogen embrittlement
  • Corrosion mechanisms
04 Specifications, codes and standards
  • ASME VIII Divisions 1 and 2
  • ISO 10423 (API 6A) wellheads and Xmas trees
  • ISO 13628-4 (API 17D) subsea wellheads
  • ISO 14313 (API 6D) and ISO 14723 (API 6DSS)
  • ISO 15156 (NACE MR0175)
05 Material selection
  • Base materials
  • Coatings
  • Welding
  • Weld overlay (cladding)
  • Elastomers
  • Bolting
06 Design
  • Basic design considerations: actuation, configuration, forged or cast
  • Hand calculations
  • Finite element analysis
  • Valve extensions
07 Manufacturing processes
  • Forging
  • Casting
  • Hot isostatic pressing
  • Welding
  • Tungsten carbide coating
  • Non-destructive testing
08 Qualification and testing
  • Qualification requirements
  • API 6A PR2 testing
  • Factory acceptance test
  • System integration test
09 Data sheet requirements
  • Sizes
  • Pressures
  • Temperatures
  • Depths
  • Materials
  • Seal configurations
  • End terminations
  • Produced and injected fluids
10 Operation and handling
  • Understanding torque curves
  • Torque requirements
  • Shipping
  • Pre-commissioning
  • Operating torques
  • Scoring and galling
11 Actuators
  • Gear arrangements
  • Hydraulic configurations
  • ROV interface requirements
  • Torque requirements
12 Emergency shutdown valves (ESDVs)
  • Definition
  • Response times
  • Functional requirements
  • Pipeline safety regulations
  • Safety instrumented systems
13 Small-bore valves
  • Isolation: double block and bleed
  • Subsea manifolds
  • Line tees for future tie-ins
  • Jacket flooding valves
  • Subsea isolation valves (SSIVs)
  • Injection and service valves

Codes and standards covered

  • ASME VIII Div. 1 & 2
  • ISO 10423 (API 6A)
  • ISO 13628-4 (API 17D)
  • ISO 14313 (API 6D)
  • ISO 14723 (API 6DSS)
  • ISO 15156 (NACE MR0175)
  • DNV-RP-F112
  • DNV-RP-B401

Free download

Subsea Valves brochure

Course description and full outline of the three-day Subsea Valves course.

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Bring this course to your team.

Tell us how many people you’d like to train and how you’d like the course delivered. We’ll confirm the syllabus, format and dates with you.

  • Run in-house for your team, anywhere in the world
  • Syllabus tailored to your project requirements on request
  • Certificate from Z-Subsea Energies / Valve Institute on completion

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