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Flow Assurance and Process Engineering

Flow assurance and process design for subsea and onshore pipelines: multiphase, single-phase oil, LPG, gas and special products.

Z-Subsea Energies carries out flow assurance and process design for subsea and onshore pipelines. Our experience covers multiphase production fluids from the reservoir through the production tubing, Xmas tree, choke and subsea pipeline to subsea or onshore processing facilities.

We also specialise in single-phase oil, liquefied petroleum gas (LPG) and natural gas, and have long experience of the hydraulics of special products such as aviation turbine fuel. From pre-FEED onwards we feed early sizing, hydrate, wax and pigging calculations into the design, updating them through FEED and detailed design.

Tools include PVTsim, PIPESIM, OLGA (including slug tracking, hydrate and wax modules), Multiflash and Maximus.

What’s included

Fluid property calculations

Steady-state analysis: line sizing, pressure and temperature profiles, turndown and erosional velocity

Transient analysis: cool-down, restart, ramp-up, packing, blowdown and surge

Hydrate and wax management strategies, including inhibitor dosage

Insulation selection and U-value optimisation

Slugging, liquid management and slug catcher sizing

Pigging simulation and optimisation

HIPPS response time evaluation and test procedures

P&IDs, PFDs and cause-and-effect diagrams

Design pressure and temperature philosophy, choke valve sizing

Start-up and shutdown operating guidelines

HAZID, HAZOP and LOPA participation, and technical evaluation of vendor proposals

Free download

Flow Assurance Capability Statement

Capability statement: steady-state and transient flow assurance, hydrates, wax, slugging and pigging.

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