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Training course

Engineering Critical Assessment (ECA) to BS 7910

Assessing cracks and crack-like flaws in welded and non-welded components under static and cyclic loading, to the BS 7910 and DNV-OS-F101 procedures, including sour-service ECA.

Duration
3 days
Outline
11 modules
On completion
Certificate from Z-Subsea Energies

About the course

Assessing cracks and crack-like flaws in pipelines, pressure vessels, structures and piping components under static and cyclic loading is central to operating these assets safely. This course focuses on the methods in BS 7910 and DNV-OS-F101 (now DNV-ST-F101), the main assessment procedures used in the industry.

Attendees work from fracture mechanics and fatigue theory through testing, non-destructive testing and the failure assessment diagram (FAD) approach, to fatigue assessment and sour-service ECA. Learning is reinforced with case studies and worked examples.

What you will learn

Typical fracture and fatigue failures

Fitness-for-purpose methods

Fracture mechanics and fatigue theory

Fracture mechanics testing

Non-destructive testing (NDT) techniques

BS 7910, DNV-OS-F101 and the failure assessment diagram (FAD) approach

Fatigue assessment to BS 7910 and DNV-RP-C203

Sour-service ECA

Who should attend

  • Integrity engineers
  • Safety engineers
  • Materials and corrosion engineers
  • Pipeline engineers
  • Subsea and offshore engineers
  • Project engineers and managers
  • Engineers from other parts of the oil and gas industry who want to understand the integrity assessment of pipelines and welded assets

Course outline

01 Typical fatigue and fracture failures
  • Failure case studies
  • Actual failures and lessons learned
02 Fitness-for-purpose methods
  • The concept of fitness for purpose and engineering critical assessment (ECA)
  • Background
  • Parameters that influence structural integrity
03 Fracture mechanics and fatigue theory
04 Materials issues
  • Flaw types, mainly in welds, including fabrication and service flaws
  • Materials and service issues and their effect on fracture toughness
05 Fracture mechanics testing
06 Non-destructive testing (inspection)
  • The role of NDT in ECA
  • Capabilities of the main NDT methods
07 Introduction to BS 7910 and DNV-OS-F101
  • Background and definitions, including flaw types and stress categorisation
08 Failure assessment diagram (FAD) approach
  • Fracture assessment procedures in BS 7910 and DNV-OS-F101, step by step
  • Background to the fatigue design of welded joints
  • Factors that affect the fatigue of welds
09 Fatigue assessment to BS 7910 and DNV-RP-C203
  • Fracture mechanics calculations of fatigue crack growth
10 Extending the ECA methodology
  • BS 7910 and DNV-OS-F101 annexes
11 Sour-service ECA
  • Determining material properties
  • Relevant published data
  • Assessing flaw tolerance
  • Fracture assessment of circumferential girth weld flaws
  • Guidance in BS 7910 and DNV-OS-F101
  • Guidance in DNV-RP-F108

Codes and standards covered

  • BS 7910
  • DNV-OS-F101 (now DNV-ST-F101)
  • DNV-RP-C203
  • DNV-RP-F108

Free download

Engineering Critical Assessment (ECA) to BS 7910 brochure

Course description and full outline of the three-day Engineering Critical Assessment (ECA) course.

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Bring this course to your team.

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  • Run in-house for your team, anywhere in the world
  • Syllabus tailored to your project requirements on request
  • Certificate from Z-Subsea Energies on completion

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